Chemical Process Manufacturing ERP Software

Quickly streamline and scale up your operations, while reducing costs and complying with industry regulatory mandates.

Inventory management
Traceability
Quality control
Production management
Formulation
Industry specific compliance
Planning & Scheduling

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HELPING YOU MAINTAIN OUR LIFESTYLES AND SURROUNDINGS

BatchMaster Software offers chemical manufacturing solutions that will help your company streamline operations and bring your products to market, faster and more cost efficiently, while complying with ever more stringent industry regulatory mandates.

Whether you private-label, co-pack or produce your own line of paints & coatings, personal care & cosmetics or other specialty products, our chemical manufacturing software supports your unique requirements in the areas of product development, batch production, inventory control, QC & QA, lot traceability & recall, SDS compliance, planning, scheduling, and warehousing

GAIN VISIBILITY AND EFFICIENCIES WITH OUR CHEMICAL ERP SOLUTIONS

Here are a just a few verticals within the Chemical industry that our Chemical ERP solutions support. If you don’t see your specific Chemical segment below, please review our general Chemical information and Contact Us to ask us about your specific Chemical requirements.

Specialty Chemicals

Paints & Coatings

Adhesives and Sealants

Flavors & Additives

SOFTWARE APPLICATIONS FOCUSED ON CRITICAL CHEMICAL MANUFACTURING CAPABILITIES

BatchMaster Software chemical manufacturing modules include formulation, packaging management, costing, inventory, production, quality, planning, scheduling, traceability & recall, GHS SDS compliance, and mobile warehousing. All these chemical manufacturing modules are available in our add-on chemical manufacturing application, as well as in our end-to-end chemical ERP for Chemicals solution that supports chemical manufacturing, financials, sales, purchasing, supply chain, and customer service.

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BatchMaster
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Chemical Processing Software That Will Change the Way You Work

Inventory

Inventory management tracks, adjusts and moves ingredients, packaging, intermediates, co-products, by-products and finished goods, in terms of their QC statuses, weights, volumes, and units, as well as plant locations and licenses. Here are just a few supported transactions:

Maintain allergens, safety, certifications, and other industry specific attributes and documents
Allocate inventory based upon expiry dates, certifications and quality status
Adjust batch jobs based upon the variable characteristics of inventory
Execute warehousing tasks with mobile devices

Traceability

Lot controlled inventory is managed from receiving into production thru shipping, thus maintaining the lineage of all raw materials, intermediates and finished products, including co-products and by-products. Here are just a few supported transactions:

Auto assign lot numbers during receiving and production
Mandated capture and validation of lot numbers throughout the product lifecycle
Execute “bi-directional” searches in seconds using a graphical lot traceability tool
Generate recall letters for suppliers and customers

Quality

Quality control and quality assurance capabilities are built all processes managed by our Chemical manufacturing software, from receiving into production thru shipping. Here are just a few supported transactions:

Setup QC tests with accepted values, tolerance values, sample and recount values
Execute inspection plans, checklists and QC tests against products, people and equipment
Generate COA and production deviation documents
Manage adverse reporting, customer complaints, deviations, and nonconformance situations

Production

Production manages the mix, blend, fill, assemble, and other manufacturing processes for intermediates and finished goods, including co-products and by-products, across facilities. Here are just a few supported transactions:

Dynamically sizing, linking and scheduling dependent batch jobs together
Managing equipment and resource availability and capacities
Reworking intermediates and finished goods and capture deviations
Automatically back flushing inventory for partially or fully closed jobs

Formulation

Formulation allows multiple users to manage multiple specification versions for products, including intermediates, co-praoducts and by-products, separately from their packaging specifications (BOM). Here are just a few supported transactions:

Dynamically adjust ingredient weights/volumes to meet property target values
Account for fixed and variable labor costs, including consumable costs
Analyze and compare specifications / versions
Employ multi-level workflow approval process

Compliance

Industry specific compliance are built into every process to ensure federal and industry specific regulatory mandates are met. Here are just a few supported transactions:

Alert formulators when specs exceed industry established levels
Mandate the capture of item, user and location data (CFR 11)
Maintain key transactional history for auditor reports (e.g. Master Batch Records)
Generate industry required product and safety labels and documents

Planning & Scheduling

MPS creates the optimal number of batch jobs required to meet current and forecasted demand, then MRP creates the optimal number of purchase orders to meet the scheduled production schedule. Here are just a few supported transactions:

Establish short, medium and long-range planning periods
Run by facility, or by an item or a range of items across facilities
Consolidate supply and demand across facilities
Perform “what-if analysis” while planning production