Chemical Manufacturing ERP Software

Key features include:

• Automatic Lot Numbering: Assign lot numbers automatically during receiving and production.
• Lifecycle Tracking: Capture and validate lot numbers at every stage of production.
• Quick Searches: Perform bi-directional searches using an intuitive graphical tool.
• Recall Management: Generate barcoded labels (e.g., product labels, pallet licenses) to further streamline operations.

Integrate quality control and assurance throughout all processes, ensuring product safety and compliance.

Key features include:

• QC Testing: Set up quality control tests with specified tolerance and sample values.
• Inspection Plans: Execute comprehensive inspection plans and checklists.
• Documentation: Generate Certificates of Analysis (COA) and manage production deviations.
• Issue Management: Address customer complaints and nonconformance situations effectively.

Optimize production processes for intermediates and finished goods, including co-products and by-products.

Key capabilities include:

• Dynamic Job Scheduling: Link and schedule dependent batch jobs based on resource availability.
• Resource Management: Manage equipment capacities and resource allocations efficiently.
• Deviation Capture: Record and address deviations during production runs.
• Inventory Backflushing: Automatically backflush inventory for completed jobs.

Facilitate the management of product specifications across multiple versions and formulations.

Key features include:

• Dynamic Adjustments: Modify ingredient weights and volumes to achieve target properties.
• Cost Analysis: Account for fixed and variable labor and consumable costs.
• Specification Comparison: Analyze and compare different product specifications.
• Workflow Approval: Employ multi-level workflows for formulation approvals.

Ensure adherence to federal and industry-specific regulations throughout every process.

Key functionalities include:

• Real-Time Alerts: Notify formulators when specifications exceed established levels.
• Data Capture: Mandate the collection of item, user, and location data for compliance (CFR 11).
• Audit Trail Maintenance: Maintain transactional history for auditor reporting, including Master Batch Records.
• Label Generation: Automatically generate required product and safety labels and documents.

Optimize production and procurement processes to meet demand effectively.

Key capabilities include:

• Comprehensive Planning: Establish short, medium, and long-range planning periods.
• Facility Management: Plan production by facility or across multiple locations.
• Supply and Demand Consolidation: Streamline supply and demand management across facilities.
• What-If Analysis: Perform scenario analysis while planning production schedules.